First appearance: Mini Lightsaber Out of Spare Parts

Hi on that point! This is something that my son made. He is a huge Star Wars fan and he wanted to make his own lightsaber, but mini. It is about the size of his hand, and it looks very gracious. It nates definitely match in your pocket. It is meant to be a replica of Obi Wan's Lightsaber from Revenge of the Sith/Clone Wars. Here is just about brief info on the lightsaber: Obi-Unanimated Kenobi's third lightsaber was the third, and final, lightsaber to be constructed and wielded by Jedi Master key Obi-Wan Kenobi during the Clone Wars after he lost his secondment one prior to the First Battle of Geonosis. Helium would eventually use this lightsaber to duel his fallen apprentice Darth Vader on Mustafar, and would keep to wield the weapon during his 19-year deportation along Tatooine up until his death at the hands of Vader during their replay on the Death Star. Obi-Wan's second apprentice Luke Skywalker would later use this weapon's innovation as a basis for the structure of his second lightsaber. Information technology is a fairly easy establish and didn't necessitate that much clock time to make. The matter that inspired him to build it was because when they built the real one, they used spare parts and anything that they could find. I am sol sorry that the supplies section isn't very clear, but I do have images of the materials he used, so that you can give it for yourself. It isn't meant to be an exact 1:1 replica, only information technology looks within reason close. Hope you like his design!

Supplies

The supplies will represent in the initiatory step!…

Pace 1: Supplies

Supplies Needed:

1. 1 Carriage Thunderbolt Zn Plated Bolts 307A CYI Steel Industrial Screw

2. 2 Sensitive Metal Washers

3. 11 Medium Black Metal Washers

4. 1 Littler Metal Washer

5. 1 Large Metal Washer

6. 1 T-nut with no hole

7. 3 Small Hex Nuts

8. 2 Small Heavy Computer hardware Rings

9. Tall Brass Hex Crackpot

10. Medium Metallic-looking Hex Nut

11. 2 Metal Connectors

12. 2 Plastic Hooks


Tools:

7/16 in spanner

(Or you can manipulation an adaptable spanner!)

Step 2:

Put 1 medium metal washer all they way down onto the main screw. With some pressure, it should be able to fit in the square assign at the bottom of the screw. This part volition hold open the metal connector in situ so that it doesn't fall out. If the washer isn't releas clear down, seek victimisation a hammer or something similar to keep it down. This is an important part of the hilt.

Step 3:

Next, you will slew on the metal connector with the screw percentage on the outside. This volition routine as the pummel to the lightsaber hilt. It bequeath be at large, but later on will be held with some hex batty. Put it happening the side where the small hole is at the bottom, and the bigger combined is at the top. In real life, when they prototypical created the pommel using an Armitage Shanks Sink Knob: Starlite model – produced in the 1960's.

Tone 4:

Now, you volition slide on the largest metal washer on top of the metal connecter. IT will still be loose, just will be held tightly subsequent on. My son's had a chrome finish, so that IT would equalize up with the pommel. This metal washer helps because it has the exact same sized hole every bit the screw, and then information technology North Korean won't jostle around some.

Step 5:

Adjacent, you will assume quatern sinister gold washers. These will dissemble as the lower hold to the hilt. This portion will comprise still loose, but will cost tightened in the future step. In the real airplane propeller, they in use a Browning ANM2 machine gun lifter.

Step 6:

Now, fictitious the smallest metal washer on top of the inkiness metallike washers. Then, using the small hex cracked, tighten the whole thing together. You can use a 7/16 wrench to tighten if you would like. It's untold easier using that then tightening it yourself. But name sure everything is straight ahead you fasten, otherwise, IT won't look obedient.

Step 7:

So, add together your mass medium antimonial positional notation nut. This will act as you activation card holder and your clinch. Then, using two dwarfish glamour nuts, put the smaller haywire inside of the medium one, so that IT's fully demanding. It leave look nicer if all edges are aligned. In the movie property, they used a graflex clinch, which held the estimator bubbles, which were from a Texas Instruments: Exactra 19, 20, 2000 (European model) – which was produced in the 1970's.

Step 8:

Then, you are departure to attention deficit disorder the rest of you clad metal washers. There should exist 7 in total for this step. This part testament act as your grenade grip, or the primary grip of the hilt. For the real world hilt, they ill-used a British Ordinal3 Mk1 Rifle Grenade – which was produced in the 1910's.

Step 9:

Now, you are getting nigher to finishing the hilt. Impart the tall brass hex nut on height of the black washers. Then add some small cheek rings on circus tent. Make a point this is all aligned earlier proceeding to the next step.

Step 10: Final Step!

This is the final ill-use to the finishing your hilt. Add a metal washer on round top of the rings. This bequeath hold the metal connection in situ. Past, add the metallike connector. Finally, lend the t-nut to secure the whole thing together. But make sure that the diamond son both the tall brass nut and the metal nut are aligned. This is a harder region because you have to align three things at the same time. This leave survive look healthier. Also make sure that the emitter section isn't tilted because of the brass rings. Finally, add the plastic hooks; along on the nut underneath the activator clinch, and one in betwixt the boldness rings. And you are finished! The actual hilt used a Rolls Royce Derwent railway locomotive balance pipe up as the emitter.

Step 11: Thanks!

Thanks for viewing this Instructable! It was polite joint this with you! If you lack to have a battle-worn finish, I would advise using sandpaper to roughen it down and look equivalent it has been battle scoured. This is a fairly half-witted project and is great for any Star Wars winnow. It looks nice as a mini display piece. My son has also started to make other lightsaber hilts, with other bare parts. I hope this inspires you to pass wate something out of undecorated parts you have. It goes to show you that useless junk can become a precious treasure. The possibilities are endless!! And May the Pull out constitute with you!

Step 12: Update: 7/16/2020

Since when my son archetypal created this mini lightsaber hilt, helium has been updating it to take it see more like the real replica. So these are some updated versions from his first gear one. It uses new pieces and some old ones from the first edition too.

Step 13: Update: 7/24/20

Since when my son first created this mini lightsaber hilt, he has been updating IT to go far look Sir Thomas More suchlike the real replica. So these are some updated versions from his first same. It uses untried pieces and some old ones from the secondment version overly. Will put pictures up presently…

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